“The pallet changer is really useful for keeping it running while we tinker with work on the pallets,” Mr. So far, the machine has been used principally in large prototyping work, including both turning and non-turning applications. The Petersons can set up work from other jobs, as well, so they can switch out parts if there are any difficulties in the process. For this job, the shop is milling four versions of the cone, all of which can be set up ahead of time. After milling and turning, it will be a conical radio-frequency prototype weighing 2.5 pounds.
This blank, weighing in at 255 pounds, is in line for machining at Theia. “For us, automation is about freeing our guys to do more with the time that they have,” Mrs.
The company opted to equip each mill with a 60-tool ATC magazine, as well as a Blum laser tool probe and a touch probe for in-process verification. Following the shop tradition of naming each machine, it named its new purchases Eve-a and Maximilan.Ī major selling point for the pair of DMU 65s ended up being the number of available options. Peterson spent months vetting his options before choosing the DMU 65s. The company also needed something that could provide an excellent finish, as well as decent feed rates, and Mr. “Before I let them buy something,” she says, “they have to show me that it will be worth it.” Another important goal was developing automation that could shorten setup times and improve the company’s ability to bring in additional work.
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The Petersons wanted full five-axis machining capabilities, but that alone could not justify the purchase. These provide full five-axis machining, as well as tool magazines that ease the burden on shopfloor workers. The first five-axis machine tools that Peterson Machining purchased were a pair of DMU 65 MonoBlocks from DMG MORI.
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